What We Do

DESIGN, MANUFACTURING AND INSTALLATION OF EQUIPMENT FOR RENDERING PLANTS

Equipment is manufactured at our sister company in Wadeville, Gauteng. Visits are welcomed and can be arranged on request. All equipment and designs are government approved and of the highest standard. Material and equipment manufacturing adheres to strict quality control regulations and measures, maintained continuously by third party inspection and approval.

Design, manufacturing and Installation of equipment for Rendering Plants
Design, manufacturing and Installation of Biological filter system
Design, manufacturing and Installation of Driers
Steel Work
Supplying all sizes Knife Gate
Valves
Civil work

COOKER

All raw products (feathers,DOA’s and mortalities) are loaded into the cooker which utilizes steam to hydrolyze and sterilize the raw product. This is dried to a 10% moisture content and delivers a 75%-80% protein product.

A uniquely designed super high-vap shaft inside the cooker is used to turn the product.

We offer design and manufacturing of complete cookers of all sizes (including cooker shell, super high-vap cooker shafts and drive units)

ROTARY SCREENS

The final product from the cooker is placed onto the rotary screen to eliminate all metal, plastic or any foreign objects left in the product.

STAINLESS STEEL CONDENSERS AND COOLING TOWERS

Condenses and cools vapor steam from the cooker after the cooking process.

The cooking temperature is brought down from 100ºC to 20ºC to eliminate odor and reduce environmental impact.

STAINLESS STEEL FANS

Extracts vapor from the condenser which is channeled through to the Bio-filter system.

STAINLESS STEEL CONVEYORS AND SCREW CONVEYORS

Transfers the discharged product from the cooker to the rotary screen and onto a bagging system to reduce labour cost and increase time efficiency.

STAINLESS STEEL INLINE TRAP OR STAINLESS STEEL CYCLONES

Prevents transfer from the cooker onto the condenser after the blowdown cycle has been done.

This will keep the system clean and prevent blockages.

DEWATERING SCREEN

The water content of the feathers has to be reduced by use of a dewatering screen to reduce excessive amounts of water in the cooker which in return results in higher costs.

On the receiving side of the plant the feathers are pumped over a dewatering screen which removes water from the

feathers before it is transferred onto a feather press.

FEATHER PRESSES

The feather press further removes water which was still left in the product after the dewatering screen to an acceptable percentage before the product moves onto the holding bin for the next cooking cycle.

FEATHER HOLDING BINS (DRAGLINE)

After the feather press the product moves onto a dragline (holding bin) ready to be loaded into the cooker for the next cooking cycle.

This holding bin holds enough product for three cooking cycles.

CHUTES AND STEEL TANKS

STAINLESS STEEL PIPING

DESIGN, MANUFACTURING AND INSTALLATION OF BIOLOGICAL FILTER SYSTEM

Description: We design, manufacture and supply Biological filters. Biological filters are placed after the Condensers to eliminate vapor and odor into the atmosphere. Ideally, environmental impact and air pollution should be zero and this system offers the best possible way to achieve this goal.

DESIGN, MANUFACTURING AND INSTALLATION OF DRIERS

Rotadisk TST 20R Drier,
Rotadisk TST 40R Drier,
Rotadisk TST 80R Drier

STEEL WORK

All heavy and light steel work, including stainless steel work

SUPPLYING ALL SIZES KNIFE GATE VALVES

CIVIL WORK

We offer all civil works for:

Installation of cookers and equipment
Concrete slabs, bundwalls and plinths

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